Differences Between Traditional Rice Processing And Artificial Rice Production Lines

NO.

Traditional rice processing

Fortified rice kernels (FRK) processing line

Raw materials

rice

Adopts broken rice rice, corn, millet, wheat, oats,buckwheat, bean, starch as main ingredient, and some other vitamin and mineral as part of

ingredient.

Progress

Traditional rice processing is to complete the one-time simple cleaning, shelling, polishing, dust removal and other functions of the rice.

FRK fortified rice kernel production line takes rice powder as main ingredient, and some other vitamin and mineral as part of ingredient is available. The material is extruded into rice shape by the twin-screw extruder, and dried in a dryer to needed moisture content.

Nutrition

Rice processing leads to loss of nutritional elements like vitamins and trace elements. During rice processing, more than 20 % of the biomass is lost for human consumption. The traditional rice processing leads to loss of nutrition elements in the rice.

The extruding technique makes it possible to strengthen and solidify the micro-nutrient in the rice. The loss of vitamins in the process of nutritional rice extrusion is smaller. Low temperature is required in the process of nutrient rice extrusion, the material stays in the sleeve for a short time, the material has less contact with air in the cavity, and some are prone to oxidation Vitamins such as vitamin A and vitamin C will not be lost due to oxidation.

Under general extrusion conditions (referring to low temperature, high water content, low screw speed), the nutritional value of vegetable protein usually increases

Main Detail Description Of The For Fortified Rice Kernels (frk) Extruder Machine

NO.

Name

Brief introduction

1

Raw material

Broken rice, rice flour, other grain flour, vitamin premix, nutrition powder, etc.

2

Capacity

300-500kg/h, 500kg/h-800kg/h, etc.

3

Final products

Artifice rice, fortified rice, nutrition rice, instant rice and so on.

4

Machine material

Stainless steel 304 or as customer’s request

5

Shapes

By changing the dies, same machine can produce various shapes rice, long rice, short rice, thin rice, etc.

5

Certificate

CE,GOST,TUV,BV

6

Voltage

Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries

7

Heating type

Gas, Electric, or Steam.

Technical Parameter Of Full Automatic Fortified Rice Production Line

Model

Installed Power

Power Consumption

Output

Size (L*W*H)

LY65

84kw

59kw

100-150g/h

14000x1200x2200mm

LY70

120kw

84kw

200-260kg/h

16000x1500x2200mm

LY75

180kw

135kw

300-500kg/h

18000*3500*4300mm

LY85

225kw

158kw

800-1200kg/h

20000x3500x4300mm

Main Features Of The Double Screw Extuder In The Artificial Rice Making Processing Line

1

Series of double-screw extruder mainly consist of feeding system, extruding system, cutting system, heating system, lubricating system and controlling system.

2

Transfer mixed raw materials from Mixer to co rotating twin screw extrusion

3

Automatic lubricating and forced cooling make sure that twin extruder machine performs safely and extends using life.

Feeding system, extruding system and cutting system all adopt frequency conversion timing to gain powerful drive, stable perform, and electricity saving.

4

Screw are made of alloy and processed by special technique to possess high intensity, abrasion resistant and longer using life.

5

By means of designing different structures and slenderness ratios according to needs of products, screw extruding system can meet different technology demands.